As per the current situation of increasing the cost of raw materials, high vacuum forming time, and sub-par performance equates to disproportionately large manufacturing costs for producing solar panels.

The solution for physical challenges demands professional companies and their creativity from diverse disciplines to develop a productive solution.

 

What are the front sheets in the solar module?

Front sheet films made from ECTFE (ethylene chlorotrifluoroethylene) are used instead of using glass as it reduces the weight of photovoltaic (PV) modules. It is also used to ensure the construction of flexible PV modules.

The Frontsheet provides protection for the interior workings. Its service life is from 10 to 25 years, and in some cases, increased mechanical impact strength.

EVA is ethylene vinyl acetate, is a material which known for its sound radiation transmission and low degradability to sunlight. It is a thermoplastic polymer, acting as an encapsulating agency in solar modules, by applying heat to the assembly, it forms a sealing and insulating film around the solar cells.

 

Why are Front sheets Important?

A solar module looks simple and is a combination of highly engineered materials which are working in tandem to harness the energy and one such component is the Ethylene Vinyl Acetate (EVA) encapsulant.

It is essential because of the following points:

It is a transparent layer of plastomer forms which is a protective layer over and under the solar cells, which is preventing water, dirt and other external impurities from contaminating the cells.

It ensures that the module can be used outdoors  for around 25 years without any degradation

optimised for hot and humid climates with its ultra-modern and fully automated production facility.

Encapsulant sheets ensure to protect the cell by softening the shocks and vibrations to the cell.

They should possess specific properties like excellent durability, adhesive bonding to the cell and glass, excellent optical transmission and transparency and flexibility.

Brij, with its 30 years’ experience ensures a separate quality assurance team performing regular in-line quality checks for your solar modules and assures that your modules will last not for 25 years but for a lifetime.

 

Brij EVA Front Sheets Specializations

1.High transparency

Brij transparent layer of plastomer which forms a protective layer over and under the solar cells. It ensures to prevent water, dirt and other external impurities from contaminating the cells. At the same time makes optical transmissivity and electrical isolation.

 

2.Better PID resistance

It is seen that due to potential induced degradation, there can be power loss up to 30% Brij EVA front sheets ensures reliable encapsulation and diffusion barriers seem to offer better long term protection against PID damage and our High volume resistivity for lower PID effects.

 

3.Strong adhesion

Brij ensures strong bonding between the matrix and the reinforcing component, which results in large stiffness and strength at the same time.

 

4.Low shrinkage

Advance technology advancement has led to render low shrinkage rate for improved lamination stability and lower rejections.

 

CONCLUSION

Along with more than 25 years of EVA processing rich experience, the company has complete expertise and understanding of the industry and the technology.

Continuous research and development, in-house testing laboratory and stringent quality checks and at we make sure that each sq meter of EVA manufactured in our state-of-the-art manufacturing facility encapsulates the solar modules not for 25 yrs, but for a lifetime. Please see our website for details on the comprehensive quality assurance processes we utilize to produce long-lasting EVA films optimized for solar module lamination. We welcome any interested parties to see our facilities and provide additional transparency around our R&D capabilities and stringent approach towards product durability.

The key idea is to use the anchor word in the context of inviting readers to see more details on the company’s quality assurance and manufacturing processes that ensure the long lifetime of their EVA films. This ties logically into the points made in the paragraph about rigorous testing and quality standards. Please let me know if you would like me to modify or expand on this further!

You want to know about how to gain benefits from EVA front sheets at your location connect us today, and our expert will be happy to help you with practical solutions.